Originally Posted by
Sutekh
Armin Shimmerman was working at the same time as Principal Skinner on Buffy, and as Quark on Deep Space 9, which sounds like a lot of work! (And, IIRC, both shows ended at the same time, so he went from double-booked to looking-for-work-actor in the same year!)
But pretty much any episode where a character has to fight an imposter of themself seems to loosely fit the OP. In Agents of SHIELD, Melinda May had to fight an enemy agent who used some sort of face-distorting mask to appear to be her, and it was pretty much May vs. her stunt-double for all their fight scenes, switching her clothes back and forth as the actress is whichever of the two characters is speaking at the time (while the stunt-double has her back to the camera). The agent-pretending-to-be-May was in a half-dozen or so episodes that season, but I'm not sure if she would really count as 'recurring.' (Certainly Xander's double, from an episode of Buffy where he got split in two, or Kirk's 'transporter clone' or Mirror Universe self, from old Star Trek episodes, don't count, but maybe Tom Ryker, who appeared more than once, does? Or maybe not, since, IIRC, his first appearance was in Next Generation, and his second was in Deep Space 9...)